Additive Manufacturing Center of Excellence

The U.S. Navy’s Additive Manufacturing Center of Excellence (AM CoE) is a collaborative project that develops world-leading additive manufacturing technical data packages, or “manufacturing recipes,” for the development of parts needed by the United States military.

This Naval Sea Systems Command (NAVSEA) project is led by Austal and includes the Institute for Advanced Learning and Research (IALR) and many other industry partners.

Emerging from IALR’s collaborative efforts with the U.S. Navy, the AM CoE serves as an operational hub to facilitate and expand additive manufacturing. Additionally, the AM CoE is growing the defense industrial base’s capacity to escalate production capabilities.

This project is housed within IALR’s Center for Manufacturing Advancement (CMA), Virginia’s hub for high-performance manufacturing optimization and advancement. 

The AM CoE’s principal functions are to:

  • Promote the adoption of mature industrial qualification processes and data to earn technical warrant holder approval for additive manufacturing production;
  • Enable scale and speed to address material readiness challenges and critical fragilities in the castings/forgings market space;
  • Pave a path for sustainable and scalable additive manufacturing production capability in the submarine industrial base. 

AM CoE Partners

Austal USA
Austal USA

Austal USA is the enterprise team lead for the CoE. They oversee program management tasking, including day-to-day operations, communications and meetings, contracting and overall project-cost accounting, scheduling and reporting.

Commonwealth Center for Advanced Manufacturing (CCAM)
Commonwealth Center for Advanced Manufacturing (CCAM)

CCAM serves as the lead for digital thread and digitally enhanced qualification. CCAM also develops processes around wire arc additive manufacturing (WAAM) with cutting-edge materials.

FasTech, LLC
FasTech, LLC

FasTech partners to stand up and operate the CoE. They provide parameter and post-process development, DED & PBF, CNC and enterprise beta testing. They also provide low-volume production capabilities.

Institute for Advanced Learning and Research (IALR)
Institute for Advanced Learning and Research (IALR)

IALR provides post-processing services in the CoE. This includes CNC machining, saw cutting and processing of test samples. IALR also utilizes the CMA Metrology Lab to inspect components and produce measurement reports.

Industrial Inspection & Analysis, Inc.® (IIA)
Industrial Inspection & Analysis, Inc.® (IIA)

IIA provides in-house qualification and testing. This includes destructive testing and non-destructive testing (NDT), advanced NDT and in-situ sensing, qualification methodology development, part qualification and environmental testing and analysis.

IIA
Mitutoyo
Mitutoyo

Mitutoyo is a strategic partner at the CMA, providing on-site support to the Navy’s AM PRO project. They provide coordinate measuring machining (CMM) services, which include application engineering support, CMM programming and CMM operation.

Phillips Corporation
Phillips Corporation

Phillips serves as principal for the additive manufacturing processes, part selection process and part digitization. This includes the installation and qualification of powder bed fusion (PBF) and wire arc directed energy disposition equipment and processes.

The SPECTRUM Group
The SPECTRUM Group

A dynamic alliance of more than 80 highly respected and experienced subject matter experts, The SPECTRUM Group provides strategic oversight and guidance for the AM CoE. SPECTRUM ensures strategic stakeholder alignment.

Optimize and Grow
We provide impactful and deployable results and service
Partner with the CMA